what effect magnetic sinter in blast furnace
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Improvement of sinter productivity by control of magnetite
Jan 01, 2017· Increase of gangue is not only the factor to influence sinter qualities, but also the factor to increase coke ratio in the blast furnace operation as the increase of slag ratio.
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Evaluation of Sinter Quality for Improvement in Gas
High RDI sinter deteriorates gas permeability in the upper part of the blast furnace because the particle size of the sinter is easily reduced by reduction degradation (powdering) in the furnace.
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Effect of Sintering Performance of the Utilization of
Jan 01, 2014· Wastes addition as pellets to the sinter modifies the productivity of the laboratory grade sinter machine as well as the better mechanical strength of sinter. At the same it also decreases the coke rate for sinter production. The maximum productivity achieved is 5t/m
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CHAPTER-11 FUNDAMENTALS OF IRON ORE SINTERING
super-fluxed sinter in order to incorporate the lime required for fluxing the acid constituents during the smelting inside a blast furnace. Other parameters which has influence on the coke rate and blast furnace productivity are (a) reduction properties (RDI/RI) of sinter, (b) Fe content in the sinter, and (c) fines in the sinter.
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Understanding Sinter and Sinter Plant Operations IspatGuru
Mar 15, 2015· The degradation of sinter in the blast furnace occurs during reduction in the low temperature zone, and has a harmful effect on the burden strength in the furnace, with the consequent loss of permeability to reducing gases and an increase in coke consumption. Low values of sinter degradation during reduction at low temperature are desirable.
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Sinter Quality and Process of Sintering Iron Ores IspatGuru
Nov 21, 2014· The presence of MgO in the sinter improves the RDI, because MgO stabilizes magnetite and thus decreases the hematite content, causing a lower stress in the sinter during the hematite to magnetite reduction in the
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Effect of Nut Coke-sinter Mixture on the Blast Furnace
ify the influence of nut coke on the shaft permeability and sinter reducibility under blast furnace simulating conditions. The effect of various factors such as nut coke rate, gas flow rate, and layer thickness on the shaft permeability was estimated using cold
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(PDF) Blast Furnace Performance Under Varying Pellet
Nov 26, 2018· As a promising method to strengthen the blast furnace smelting and to realize reduced fuel operation, high-proportion pellet charging has become the
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Effect of Sinter Mix Composition and Additives on the
Up to10%cash back· Nov 01, 1955· Increasing amounts of roll scale, ore fines, return fines, and blast furnace slag were most beneficial to feed permeability, sinter bulk density, and strength. Burnt lime additions improved feed permeability but were not beneficial to sinter strength or bulk density. Sinter reducibility was adversely affected by all additives.
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Blast Furnace Official Minecraft Wiki
May 29, 2021· A blast furnace is a block that smelts ores, raw metals[upcoming: JE 1.17], iron and gold armor and tools, similar to a furnace, but at twice the rate. It also serves as an armorer's job site block. 1 Obtaining 1.1 Breaking 1.2 Natural generation 1.3 Crafting 2 Usage 2.1 Smelting 2.2 Light source 2.3 Custom name 2.4 Change profession 2.5 Lock 2.6 Note Blocks 3 Sounds 3.1 Generic 3.2 Unique 4
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Evaluation of Sinter Quality for Improvement in Gas
improvement of gas permeability in the blast furnace. 2. Experimental Method 2.1. Sinter Properties and Reducing Gas Conditions Used in Experiments In order to evaluate the effect of sinter properties on gas permeability in the blast furnace, four types of sinter (A)– (D) with different RI, RDI, and chemical compositions were used.
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(PDF) Effect of Sintering Performance of the Utilization
In this study, we made the pellets[5][6][7][8]from the blast furnace waste and then used these pellets for preparing of sinter, which results in sintering properties such as sinter strength
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CHAPTER-11 FUNDAMENTALS OF IRON ORE SINTERING
super-fluxed sinter in order to incorporate the lime required for fluxing the acid constituents during the smelting inside a blast furnace. Other parameters which has influence on the coke rate and blast furnace productivity are (a) reduction properties (RDI/RI) of sinter, (b) Fe content in the sinter, and (c) fines in the sinter.
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Sinter Quality and Process of Sintering Iron Ores IspatGuru
Nov 21, 2014· Sinter is normally the major component of the blast furnace (BF) charge burden. Sinter consists of many mineral phases produced during process of sintering of iron ores. The quality and properties of sinter are dependent on the mineral structure of sinter. However, since the sintering conditions are usually not uniform throughout the sinter bed
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Effect of Magnetic Field on Reduction of Haematite NASA/ADS
Since Hay's patent, more than a dozen new patents were granted on the use of a magnetic field for treating iron ores for such purposes as separating iron ores from the gangue 2, trapping dusts of the magnetic ores in a blast furnace 3, sintering them 4,5 and so on. In some such patents, efforts were made to bypass Hay's patent; they anticipated
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Effect of Sintering Performance of the Utilization of
Jan 01, 2014· Microstructure of the sinter of basicity 2.2 revels that it consists of re-oxidized hematite (Fe 2 O 3) and few magnetite (Fe 3 O 4) effect of recycling blast furnace flue dust as pellets on the sintering performance. Science of Sintering, 42 (2010), pp. 269-281.
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COMPARISON OF SINTER AND PELLET USAGE IN AN
Hatch has compared the merits of using sinter and pellets in the blast furnace to help steel producers evaluate the impact of increased pellet usage in the blast furnace burden. 2.2 Comparing Sinter and Pellets Sinter and pellets are agglomerated forms of iron ore, both suitable for use as blast furnace burden materials. The principle
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(PDF) A comparative study of pellets, sinter and mixed
Jul 26, 2020· Effect of nut coke addition with ferrous burden (pellet and sinter mixture) is experimentally investigated under simulated blast furnace conditions. Nut coke mixing degree was
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Copper staves for blast furnaces KME
fluctuations. Blast furnace burden with more than 70 % sinter can result in peak loads of 100,000 to 200,000 W/m 2. While burden with a high percent age of pellets or lump can generate peak heat loads of over 400,000 W/m 2. Depending on the expected heat load, different cooling elements have to be applied (see table below).
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Various raw material used in blast furnace blastfurnance
Mar 12, 2015· Fluxes are added to sinter or charged directly into the blast furnace in order to liquefy ore and sinter gangue and fuel ash, converting them to free flowing slag that can be run of the furnace. The flux is decided by the gangue and ash analysis. The limestone is the most popular flux in blast furnace and sintering process.
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Adverse effects of 9 elements in iron ore on its smelting
Mar 10, 2021· In blast furnace smelting, all the copper is reduced into cast iron. 8 Titanium (Ti): it can improve the wear resistance and corrosion resistance of steel. However, during the smelting of the blast furnace, the slag will deteriorate, and about 90% of the titanium will enter into the slag.
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Iron Ore Sinter IspatGuru
Jul 15, 2014· AI, blast furnace, RDI, RI, sinter, sintering process, strength, TI, Iron Ore Sinter Iron ore sinter or simply called sinter is usually the major component of a blast furnace iron bearing burden material. Sinter normally consists of various mineral phases produced by sintering of iron ore fines with fluxes, metallurgical wastes and a solid fuel.
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Blast Furnace operation: HOW A BLAST FURNACE WORKS
Aug 04, 2011· Iron oxides can come to the blast furnace plant in the form of raw ore, pellets or sinter. The raw ore is removed from the earth and sized into pieces that range from 0.5 to 1.5 inches. This ore is either Hematite (Fe 2 O 3 ) or Magnetite (Fe 3 O 4 ) and the iron content ranges from 50% to 70%.
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Sintering Wikipedia
Sintering or frittage is the process of compacting and forming a solid mass of material by heat or pressure without melting it to the point of liquefaction.. Sintering happens naturally in mineral deposits or as part of a manufacturing process used with metals, ceramics, plastics, and other materials.The atoms in the materials diffuse across the boundaries of the particles, fusing the
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CHAPTER-11 FUNDAMENTALS OF IRON ORE SINTERING
super-fluxed sinter in order to incorporate the lime required for fluxing the acid constituents during the smelting inside a blast furnace. Other parameters which has influence on the coke rate and blast furnace productivity are (a) reduction properties (RDI/RI) of sinter, (b) Fe content in the sinter, and (c) fines in the sinter.
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COMPARISON OF SINTER AND PELLET USAGE IN AN
Hatch has compared the merits of using sinter and pellets in the blast furnace to help steel producers evaluate the impact of increased pellet usage in the blast furnace burden. 2.2 Comparing Sinter and Pellets Sinter and pellets are agglomerated forms of iron ore, both suitable for use as blast furnace burden materials. The principle
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Effect of Sintering Performance of the Utilization of
Jan 01, 2014· Microstructure of the sinter of basicity 2.2 revels that it consists of re-oxidized hematite (Fe 2 O 3) and few magnetite (Fe 3 O 4) effect of recycling blast furnace flue dust as pellets on the sintering performance. Science of Sintering, 42 (2010), pp. 269-281.
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use of magnetite ore in blast furnace
Iron Ore Processing for the Blast Furnace. blast furnace process. The iron ore concentrate is now mixed and ready for the pelletizing process. Pelletizing A pellet plant contains a series of balling drums where the iron ore concentrate is formed into soft pellets, in much the same manner that one rolls a snowball, to make a pellet about the size of a marble (between 1/4" and 1/2").
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(PDF) A comparative study of pellets, sinter and mixed
Jul 26, 2020· Effect of nut coke addition with ferrous burden (pellet and sinter mixture) is experimentally investigated under simulated blast furnace conditions. Nut coke mixing degree was
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Blast Furnace operation: HOW A BLAST FURNACE WORKS
Aug 04, 2011· Iron oxides can come to the blast furnace plant in the form of raw ore, pellets or sinter. The raw ore is removed from the earth and sized into pieces that range from 0.5 to 1.5 inches. This ore is either Hematite (Fe 2 O 3 ) or Magnetite (Fe 3 O 4 ) and the iron content ranges from 50% to 70%.
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The choice of pellets in a mixed blast furnace burden and
improvement of a pellet for 100% pellet blast furnace operation, to the creation of a pellet especially designed to give good blast furnace process conditions when mixed with basic sin-ters. At the same time the experimental blast furnace was available for pellet testing and it has been invaluable in the development process.
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Various raw material used in blast furnace blastfurnance
Mar 12, 2015· Fluxes are added to sinter or charged directly into the blast furnace in order to liquefy ore and sinter gangue and fuel ash, converting them to free flowing slag that can be run of the furnace. The flux is decided by the gangue and ash analysis. The limestone is the most popular flux in blast furnace and sintering process.
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ALKALINE CARBONATES IN BLAST FURNACE PROCESS
charge and in the entire blast furnace process. These pollutants, such as alkalis and heavy metals, cause a number of technological problems in the sintering and blast furnace processes. At the same time, they signifi-cantly affect the costs of the entire blast furnace proc-ess. Alkalis cause higher reactivity of coke, premature
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Sintering Wikipedia
Sintering or frittage is the process of compacting and forming a solid mass of material by heat or pressure without melting it to the point of liquefaction.. Sintering happens naturally in mineral deposits or as part of a manufacturing process used with metals, ceramics, plastics, and other materials.The atoms in the materials diffuse across the boundaries of the particles, fusing the
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why sinter is used in blast furnace
Home > Mining News > what effect magnetic sinter in blast furnace.Blast-Furnace Production the production of pig iron by the reduction smelting of iron ores or pelletized iron-ore concentrates in blast furnaces. Why sinter is used in blast furnace Answers.
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Sinter Plant MECON Limited
If above expected quality sinter will be replaced with iron ore in blast furnace, maximum ratio (80 85 %) of sinter can be used safely. Production cost of the sinter has to be considered while using the sinter in blast furnace which is depending on the cost of raw materials for sinter making.
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THE CYCLE AND EFFECT OF ZINC IN THE BLAST-FURNACE
blast furnace gas is heated and leaves the blast furnace. Due to this fact, it can be assumed that these processes affect the total consumption of coke. A smaller portion of zinc is caught on small grains of the charge that are carried out of the blast furnace space by
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Effect of MgO and Basicity on Microstructure and
Feb 03, 2016· The metallurgical properties of iron ore sinter mainly depends on sinter mineralogy and microstructure, which in turn depends on the chemical composition of the sinter mix. In order to meet blast furnace requirement on sinter quality, it is essential to optimize the MgO in sinter mix and sinter basicity to get desired properties.
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